Currently, with the continuous development of the aquaculture market, the use of marine floating fish feed extruder machines is becoming increasingly more comprehensive, as well as there are a growing number of jobs for installing as well as using water floating fish feed extruders.
Among these several makers using water floating fish feed extruder machines, due to using makers Different production supervisors or design setup designers have different understandings of the manufacturing features of water fish feed pellet extruders.
The installation methods of the floating fish feed extruder machine and also their supporting centers are also various, as well as the selection of setup methods for every part of the floating feed extruder machine and its sustaining facilities will directly affect the security of the floating fish feed extruder machine's working efficiency and the humanization of the floating fish feed extruder's operation.
The water floating fish feed extruder machine explained in this post refers to a typical fully automated control feed extruder, which includes a broken arch feeding container, a feeder, a dual-shaft differential conditioner, an feed pellet extruder, a pipeline shelf, and also an electronic control system.
In this paper, some recommendations are provided for your reference from the perspective of the choice of the installment approach of each part of this sort of floating fish feed extruder machine and also its supporting centers.
1. Setup of damaged arch feeding bin and feeder
A fundamental referral information in the floating fish feed extruder machine control system is the circulation rate of the material. The amount of water, vapor as well as various other fluids added in the system is based on the circulation price of the material, so the stability of the product flow directly influences the security of the whole floating fish feed extruder machine production.
In order to make certain the stability of the logistics, the system embraces differential weight feeding, that is, the entire feeding bin as well as the feeder are placed on the lots cell, and also a closed-loop control is formed in between the tons cell, the frequency conversion feeder and the computer. feeding.
The fundamental demand of differential weight feeding is the soft connection of the top and lower user interfaces, that is, the soft link in between the damaged arc feeding container as well as the pneumatically-driven gate on the upper part of the bin body, and also the soft connection between the feeder electrical outlet and also the conditioner inlet. The soft link of these 2 places generally makes use of canvas as the material to link.
The installation of lots cells is another important element affecting feeding. There are normally two types of sensor setup: raising and sustaining, both of which can be utilized according to the needs of the site.
When using hoisting, some steps must be taken to make sure the security of the silo body. Throughout the manufacturing process of the floating fish feed extruder machine, when the material is fed right into the feeding container, the dropping of the product causes the whole bin body to drink.
The amplitude of the shaking as well as the size of the shaking time are closely related to the size of the sensor pole. The feeding data of time complies with the information prior to feeding, yet after the product gets in the silo, if the silo body maintains shaking, it will straight impact the weighing accuracy of the sensor, so it is called for to include a restriction gadget at the lower part of the silo body as well as fulfill the limit bit gadget does not affect weighing.
One more floating fish feed extruder machine installment technique is brace installment. This installment technique will certainly not trigger trembling, yet the entire silo body is easy to relocate.
This needs that the sensor needs to be chosen the brace during floating fish feed extruder machine installation, as well as the sensing unit must be set up on both sides of each training ear of the feeding silo. Set up the limit block to prevent the activity of the entire stockroom body.
Throughout the installation of the broken arch feeding bin, it is necessary to take notice of the position of the assessment door for floating fish feed extruder machine. To guarantee that the evaluation door can be opened up, an assessment system needs to be mounted at the lower part of the inspection door.
2. Setup of double shaft differential conditioner
Considering that the support frame of the dual-shaft differential conditioner is a welded body, there will certainly be a particular deformation throughout the transport of the floating fish feed extruder machine
When the brace is flawed and also set up directly without adjustment, the primary shaft of the conditioner and also the output shaft of the transmission will be harmed.
Various shafts, the noise created by the roller chain combining when the floating fish feed extruder machine is running will certainly trigger the combining gear as well as chain to use, so the assistance frame should be changed throughout installment to ensure that the conditioner main shaft as well as the gearbox outcome shaft are coaxial.
The loved one position of both major shafts is additionally called for when the floating fish feed extruder machine conditioner is set up. During floating fish pellet machine installment, it can be installed according to the mark on the shaft end, or you can pick the family member position for installation. For information, please refer to the handbook.
3. Installation of floating fish feed extruder machine
The primary machine of the floating fish feed extruder machine is the heaviest devices in the whole system, and also as a result of the factor of the major electric motor, it has high needs on the bearing capacity of the structure.
During installment, the pellet maker can not be placed straight on the structure. Channel steel (the type of channel steel is figured out according to the level of the floating fish feed extruder machine) must be used to make a frame pad under the equipment base according to the dimension of the extrusion machine base, and fix it with the foundation with growth screws.
When making the base framework, the monotony of the whole frame need to be made sure, and also special focus ought to be paid to the same airplane of the main frame and also the electric motor base. This is specifically crucial for the extrusion model that utilizes an elastic combining straight connected to the reducer.
For an floating fish feed extruder machine driven by a flexible coupling straight linked to a reduction box, the coaxiality between the outcome shaft of the primary electric motor and also the input shaft of the reduction box need to be made sure during setup.
For the floating fish feed extruder machine driven by the sheave, the driving wheel as well as the driven pulley-block needs to be on the same airplane during setup. At the same time, there are also requirements for the tightness of the V-belt. If it is too loose, it is easy to slide.
The life span of the V-belt is to change the stress bolt on the electric motor base to make the tension of the V-belt in a suitable state, that is, use a pressure of 27kg to the midpoint of the straight side of the belt, and also make its deflection offset as 21mm is appropriate.
4. In-depth explanation of floating fish feed extruder machine.
Water feed has 2 production methods: pellet feed and also extruded feed. Due to the great absorption price of extruded marine feed and high fish yield, the aquatic market is quickly transitioning from pellet feed to marine extruded feed.
The extruded fish feed is an extruded porous feed acquired after the heat and high pressure of the floating fish feed extruder machine and the unexpected depressurization.
Both extruded feed and pelleted feed can be used as feed for fish. The extruded feed is much better due to its excellent palatability and high digestibility. The extruded feed is produced by the process of conditioning, blowing and also fluid spraying:
In the process of feed conditioning, the manufacturing process of extruded feed is to include water and also steam with each other to completely call the product. After conditioning, the level of healthy protein maturity is increased by 30%, and also the dampness content has to do with 25%. The reason that the extruded material can boost its digestive usage.
① Primarily due to the fact that the handling technology calls for the raw materials to be shattered extra finely, as well as the heat of the floating fish feed extruder machine process boosts the degree of starch ripening, which is conducive to the food digestion as well as absorption of feed by fish;
② Second of all, the stability of the extruded material in water for 12-36 hrs, It is convenient to aesthetically inspect the feeding situation of the fish as well as lower water air pollution;
③ Thirdly, the split second strong rubbing of heat and also high moisture throughout the floating fish feed extruder machine blowing process can eliminate some harmful bacteria in the raw materials.